CONSTRAINT CAPACITY ESTIMATE (Constraint Level Analysis by Operation) GP-9 RUN@RATE Worksheet Attachment C-3 Supplier Name Part(s) Name Part(s) Number Date: Contracted Capacity Increased Contracted Capacity Annual Annual Daily Daily Completed by: CONSTRAINT PROCESS: _________________________________________________________________________________________ # OPERATIONS OPERATION AVAILABILITY (TIME) OPERATION CAPACITY (UNITS) RUN @ RATE STUDY RESULTS RESULT: Mark Run @ Rate Actual Downtime (minutes) Time for other customers (minutes) allocated Net Minutes Estimated Throughput for study Total "All Customers" Parts Run @ Actual OK parts Rate Available Capacity > Rate Actual Contracted Capacity? Run @ Scheduled Break/Lunch (minutes) Changeovers/ Tool Changes (minutes) Planned Maintenance (minutes) Unscheduled Downtime (minutes) Operation Cycle Time (seconds) Buffer Before Operation NEW CONTRACTED parts per day X for possible constraint operation (>90%) List each separate SEQUENTIAL Shifts Per Week Gross Avail/day Min MCBF (cycles) MTTR (minutes) Net Minutes/day Available Available/day for Study Parts Buffer After Operation % Scrap True % Scrap % Utilization OPERATION in the Constraint Line Scrap (part count) parts per day Produced produced1Operation Description Operation Description Operation Description Operation Description Operation Description Operation Description Operation Description Operation Description Operation Description Operation Description Operation Description Operation Description Operation Description Operation Description Operation Description Operation Description Operation Description Operation Description Operation Descriptio