Pub. NamePub. No.
’93 LEXUS ES300 Repair ManualRM318U1
Automatic TransaxleApplicable Model
A540E’93 Lexus ES300
FOREWORD
This repair manual covers Disassembly, Inspection and As-
sembly procedures for the following Automatic Transaxle:
For On-vehicle Servicing (Inspection, Adjustment, Trouble-
shooting, Removal and Installation) of Automatic Transaxle,
refer to the repair manual for the applicable vehicle model.
All information contained in this manual is the most up-to-
date at the time of publication. However, specifications and
procedures are subject to change without notice.
TOYOTA MOTOR CORPORATION
f1992 TOYOTA MOTOR CORPORATION
All rights reserved. This book may not be repro-
duced or copied, in whole or in part, without the
written permission of Toyota Motor Corporation.
REPAIR PROCEDURES
HOW TO USE THIS MANUAL
To assist you in finding your way through the manual, the Section Title and major heading are given at
the top of every page.
PREPARATION
Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and SSM
(Special Service Materials) which should be prepared before beginning the operation and explains the
purpose of each one.
Most repair operations begin with an overview illustration. It identifies the components and shows how
the parts fit together.
Example:
AT8669
Non-reusable part
N-m (kgf-cm, ft-lbf): Specified torque
O-Ring Oil Seal
Drive Gear
Thrust Washer
Oil Seal Ring
Driven Gear
10 (100, 7)Pump BodyStator Shaft
IN-2-INTRODUCTIONHOW TO USE THIS MANUAL
(a)Place SST and a dial indicator onto the overdrive brake
piston as shown in the illustration.
SST09350-30020 (09350-06120)
The procedures are presented in a step-by-step format:
RThe illustration shows what to do and where to do it.
RThe task heading tells what to do.
RThe detailed text tells how to perform the task and gives other information such as specifi-
cations and warnings.
Example:
This format provides the experienced technician with a FAST TRACK to the information needed. The
upper case task heading can be read at a glance when necessary, and the text below it provides de-
tailed information. Important specifications and warnings always stand out in bold type.
REFERENCES
References have been kept to a minimum. However, when they are required you are given the page to
refer to.
SPECIFICATIONS
Specifications are presented in bold type throughout the text where needed. You never have to leave
the procedure to look up your specifications. They are also found at the back of AX section, for quick
reference.
Illustration:
what to do and where
Set part No.
Piston stroke: 1.40 - 1.70 mm (0.0551 - 0.0669 in.)
Task heading: what to do
21.CHECK PISTON STROKE OF OVERDRIVE BRAKE
Component part No.
Specification
(b)Measure the stroke applying and releasing the com-
pressed air ( 392 - 785 kPa, 4 - 8 kgf/cm2 or 57 - 114
psi) as shown in the illustration.
Detail text: how to do task
-INTRODUCTIONHOW TO USE THIS MANUALIN-3
CAUTIONS, NOTICES, HINTS:
RCAUTIONS are presented in bold type, and indicate there is a possibility of injury to you or other
people.
RNOTICES are also presented in bold type, and indicate the possibility of damage to the compo-
nents being repaired.
RHINTS are separated from the text but do not appear in bold. They provide additional information
to help you perform the repair efficiently.
Sl UNIT
The UNITS given in this manual are primarily expressed according to with the Sl UNIT (International
System of Unit), and alternately expressed in the metric system and in the English System.
Example:
Torque: 30 N-m (310 kgf-cm, 22 ft-lbf)
IN-4-INTRODUCTIONHOW TO USE THIS MANUAL
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