8D Report / 8D报告
问题来源
Question Source
AQA现场审核
AQA Audit at site
发现日期
Found Date
2007.6.12
编号
No.
AW-03
1. Problem Description/问题描述：7.3.6.3
供方的产品和过程批准过程没有有效实施。

The product and manufacturing process approval process to supplier was invalid.
例如：供应ＡＢＳ板的供应商天津中津塑胶有限公司没有提交ＰＰＡＰ。

E.G.The supplier TIANJINZHONGJINSHUJIAO CO., LTD which supplied ABS PLATE didn’tgive PPAP to organization.
2. Member of group/组成小组：
Liying GengBaoping Song ,Keliang Wang,Huiqiang Huo,Yunhua Li,耿丽英、宋保萍、王可亮、霍会强、李运华
3. Corrective actions/遏止措施
责任人
Person in charge
完成日期
Finish date
1）供销部在技术开发部的配合下，立即向ＡＢＳ板的供应商-天津中津塑胶有限公司发出供方生产件批准通知书，按通知书标注提交的内容提交PPAP文件。

2）技术开发部和质量管理部负责对天津中津塑胶有限公司提供的PPAP文件进行审核，确认供方对材料和过程的控制是否满足产品的要求。

1) Issue the supplier PPAP notice to the ABS supplier –TIANJIN ZHONGJIN plastic Co., ltd by sales dept., demand refer PPAP document accordingly.
2) Check the PPAP from TIANJIN ZHONGJIN plastic Co., ltd by technical dept., and quality management dept. to confirm if it is satisfy the material and process control.
霍会强
Huiqiang Huo
2006/6/14
Verification of the effectiveness of corrective actions/遏止措施效果验证
验证人
Verifier
日期
Date
1）天津中津塑胶有限公司已按通知书的要求提交了PPAP文件。

2）技术部和质量部对PPAP文件进行了审核，过程能力满足要求。

1) TIANJINZHONGJINSHUJIAO CO., LTD PPAP was submit according to notice demand.
2) PPAP document was checked by technical dept., and quality management dept., the CPK was satisfy demand.
宋保萍
Baoping Song
2006/6/24
4. Route cause/根本原因分析
1）由于该供应商还未通过ISO9001：2000认证，本公司在供方质量管理体系开发计划中要求该供应商2007年9月底通过
ISO9001：2000认证。因此，认为该供应商目前没有能力提交完整的PPAP文件。

2）对生产件批准程序的内容理解的不深刻，对生产件批准的方法没有掌握。

3）对标准的供应链的关系和内涵没有完全理解，没有充分意识到对供应商的质量管理体系开发不能只提要求，而且有义务对其进行检查、指导和帮助。

4）在《供方管理程序》中没有对供应商提交PPAP文件等级或提交内容做出明确的要求。

1) For the supplier have not pass the ISO9001：2000 certificate, and organization demand this supplier to pass certificate before the end of Sep. 2007. So they think it is impossible to refer the whole PPAP document.
2) Don’t understand the PPAP and the PPAP method was not master too.
3) Don’t understand through the supplier, and don’t have the sense to check, audit, coach and help the supplier to develop quality system not just demand.
4)It was not demand clearly about the PPAP document grade and content in the procedure (Supplier management procedure)
5. Choose lasting corrective actions/选择永久性纠正措施
责任人
Person in charge
完成日期
Finish date
1）管理者代表组织供销部